Brand Name : TESTEX
Model Number : TM120
Certification : ISO 9001:2015
Place of Origin : China
MOQ : 1set
Payment Terms : L/C, T/T, Western Union, MoneyGram
Supply Ability : 50 set
Delivery Time : 23 days
Packaging Details : wooden case
Brand : TESTEX
Dimensions : 6500 x 4500 x 1900 mm (L x W x H)
Power : AC 220 V, 50 Hz, 9 Kw
This surgical mask machine can forming masks bodies automatically by combining 2 layers of pp non-wowen fabric and one melt-blown non-wowen fabric together, at the same time insert the nose clips inside, then get the mask bodies. The cutting machine can cut the earloops into pcs with specific length. Finally the ultrasonic machine weld the two togher, the complete mask finished. This mask producing solution can be adopted according the capactity requirements, normal productivity can be up to 120 pcs / min.
Disposable Face Mask (YY/T 0969-China, BS EN14683-Europe, ASTM F2100, ASTM F2101-USA)
Medical Surgical Mask(YY 0469, BS EN14683, ISO 22609, KS K ISO 22609, ASTM F2100, ASTM F2101).
Capacity | 110 ~ 130 Pcs/ Min(Actual Production) |
Leadtime | 10 Days |
Production Procedure | Automatic Mask Bodies Forming + Manual Welding |
Production Components | Mask Body Forming Machine 1 Set |
Earloops Cutting Machine 1 Set | |
Ultrasonic Welding Machine 4 ~ 8 Sets(Or On Demand) | |
Packaging List | Case 1(Mask Body Forming Machine +Cutting Machine):2400 x 1400 x 1500 mm,180 kg |
Case 2(Ultrasonic Welding Machine 3 Sets):700 x 1500 x 1200 mm, 380kg | |
Case 3(Ultrasonic Welding Machine 3 Sets):700 x 1500 x 1200 mm, 380kg | |
Area Occupied | Around 25 Square Meters |
It realizes the functions of automatic feeding of fabrics, integration and layered folding of multi-layered fabrics, compaction of folded fabrics, side knurling and flattening of flat masks, and functions of split cutting.
Production Speed: 110 ~ 160 Pcs / Min
Mask Dimensions: Standard 175(Length) x 95(Width) mm
Function: Forming Mask Bodies automatically
Controller: PLC
Features: Photoelectric detection, total count, batch count, accurate feeding
Electrostatic treatment: frame, grounding resistance is less than 100 ohms
Power Consumption: 2.7 Kw
Machine Size: 4036 x 917 x 1988 mm
Total Weight: 600 kg
The rolled earloops are automatically cut to a specific length (18cm for adults) for the next mask welding process.
Cutting Speed: 120 ~ 240 Pcs / Min
Feeding Speed: 700 mm / s
Power: 0.28 KW, 220V 50/60 Hz
Packaging Size: 560*450*400mm
Weight: 25 KG
Cutting Width: 95 mm
Used to weld the earloops to the mask body, with the operation of labor, then get the final masks, numbers of the welding machine can be adjusted to match the full capactity of the mask body machine, 4 ~ 8 labors are needed to increase the productivity.
Output Power: 1200 W
Frequency: 20000 Hz
Driver Method: Ultrasonic
Power Consumption: 3.2 Kw
Machine Size: 650 x 400 x 1000 mm
Controller Size: 500 x 400 x 180 mm
Weight: 110 kg
How to choose a face mask production machine? From the feedback of customers, they are Stability, Leadtime, Total Investment(not only the mask machine line itself, also the raw materials, the facilities, and etc.), and the Capacity, here we compare our TM120 mask making machine with the Automatic Mask Production Line in the Market, that’s why we recommend TM120 over the automatic one, especially for those new participents who have limited or no experience in manufacturing medical face mask before.
TESTEX TM120 | Automatic Face Mask Production Machine in the Market | |
Stability (i) | High Simple structure, manual cooperation with machine, low probability of problem | Low Complex structure, multiple machines (1 mask sheeter, 1 slicer, 2 mask welding lines), the probability of problems is high, one machine has a problem, the entire line stops |
Leadtime (ii) | 10 Days | 30 Days |
Investment (iii) | Low Small footprint, flexible configuration of personnel and earloop welding machine, simple commissioning and short time | High Large area, need to hire professionals to commission, long set-up time, difficult |
Capacity (iii) | 110 ~ 130 Pcs/Min | 60 ~ 80 Pcs/Min |
Note:
(i) If it is unstable, often shut down, the loss is huge
(ii) The sooner you invest in production, the less the risk and the huge the return
(iii) A full-automatic line has less labor but is limited by the cooperation degree of each machine. Generally, it can reach 60 ~ 80 pcs/min. The main body of the TM120 can run at high speed, and the production capacity depends on how many workers are welding the earloops. At present, the cost of labor is very small compared to the revenue of masks.
Customers feeback
1.packaging :Ply-wooden cases, inner plastic films wrapped, Sometimes we use wooden case, sometimes we use carton case. it depent how weight the machine is.
2.shipping:
Our After-sales service include:
Company Information
TESTEX Textile Instrument Ltd has become the leading designer and manufacturer of textile testing equipment with our advanced technologies and the best customer services in the industry.
We have many experienced agents who work in consulting, sales and after-sale services in many industrial countries and regions in the world. To offer the strongest sales and after-sale services, we are looking for additional motivated individuals to join our team. If you are excited to become one of the TESTEX representatives, please kindly contact us.
If you would like to buy machines from our agents directly, kindly visit our company website find the agents contact or you can leave a message by alibaba. we will have our agent to contact you in 24hours.
♥ Main web site1 http://www.textileinstruments.net
pictures of our factory:
♥ Q:Are your company a trading one or a factory?
A:Factory + trade (integration),10 years focusing on test instruments field,6 years exporting experience. OEM is also acceptable for us.
♥ Q:After an order is placed, when to deliver?
A:Generally about 10-28days, If we have inventory, we can arrange shipment within 3 days after re-tester in our lab.
Please be aware that our production lead times depend on specific items and item quantities.
♥ Q:What about the warranty with after - sales services?
A:The testing machine is guaranteed for 18 months by TESTEX Textile Instrument Ltd.
Besides,we can help you to repair your problem controller freely,even it's not from our factory.
After the warranty, the professional after-sale service team will provide perfect technical support and help customer solve problems encountered while using our product, handles guest problems and complaints in a professional and timely.
♥ Q:What about the product' services and quality?
A:Each instruments must be carried out 100% quality examination and test when shipping and delivery goods.
Product use training, each of our product provide video training to show you how to install & operate.
We can arrange engineer to train the operation of equipment to customer’s company when you need.
Main clients has SDL, Bureau Veritas and Intertek. our products are widely recognized and trusted by users.
Surgical Mask Production Line Images |